Bottom-up Precision Engineering of 3D Printed HPLC Media

  • Wen, H. (Presenter)
  • Zhuoheng Zhou (Contributor)
  • Eeltink, S. (Contributor)
  • Bo Zhang (Contributor)

Activity: Talk or presentationTalk or presentation at a conference

Description

Engineering of high-performance chromatography medium, has long been esteemed as an art rather than science, this raised a great challenge in securing separation precision, method transferability and scaling-up in purification of biomolecules. Herein, we report a bottom-up engineering strategy for chromatography medium based on 3D printing. Combining micrometer stereolithography and nanometer pore chemistry, the strategy enables precision engineering of high-performance separation medium in diverse scale, shape and chemistry. Between 1,000 devices, extreme performance consistency was demonstrated by the superb column-to-column and batch-to-batch reproducibility (retention time CV 2.04%). Ultra-fast and high-resolution separations of intact proteins and monoclonal antibodies were realized in reversed-phase and hydrophobic interaction chromatography: within 1 minute, resolution > 1.5 was achieved. Purification process of native proteins was directly amplified three orders of magnitude from μg to mg: 12 mg native hemeproteins were isolated within 8 min at negligible scaling-up cost, supporting a liter-scale processing capacity within 7 h on one 20 mm i.d. column. With unprecedented advantages in method and material prototyping, fully automatic and parallel production capacity, high-fidelity microstructure and chemistry across dimensions, and highly efficient method transfer and scaling-up, the stereolithography engineered chromatography medium may open a green and sustainable path to speeding up separation and purification processes in analytical, pilot-scale and mass-production of biomolecular entities, as demanded in biosynthesis and pharmaceutical industries.
Period22 Oct 2024
Event title53rd International Symposium on High Performance Liquid Phase Separations and Related Techniques
Event typeConference
LocationDalian, China
Degree of RecognitionInternational