TY - JOUR
T1 - Multi-Fidelity Design Optimisation of a Solenoid-Driven Linear Compressor
AU - Beckers, Jarl
AU - Coppitters, Diederik Christiaan M.
AU - De Paepe, Ward
AU - Contino, Francesco
AU - Van Mierlo, Joeri
AU - Verrelst, Bjorn
N1 - Funding Information:
This research is funded by Flanders Innovation & Entrepreneurship Agency (VLAIO) Baekeland-mandate HBC.2018.2055 and Fonds de la Recherche Scientifique-FNRS (33856455-5001419F FRIA-B1). Flanders Innovation & Entrepreneurship Agency (VLAIO) is gratefully acknowledged for its support within the Baekeland-mandate HBC.2018.2055. Furthermore, we acknowledge Flanders Make for the support of our team. The second author acknowledges the support of Fonds de la Recherche Scientifique-FNRS (33856455-5001419F FRIA-B1).
Funding Information:
Funding: This research is funded by Flanders Innovation & Entrepreneurship Agency (VLAIO) Baekeland-mandate HBC.2018.2055 and Fonds de la Recherche Scientifique - FNRS (33856455-5001419F FRIA-B1).
Funding Information:
Acknowledgments: Flanders Innovation & Entrepreneurship Agency (VLAIO) is gratefully acknowledged for its support within the Baekeland-mandate HBC.2018.2055. Furthermore, we acknowledge Flanders Make for the support of our team. The second author acknowledges the support of Fonds de la Recherche Scientifique - FNRS (33856455-5001419F FRIA-B1).
Publisher Copyright:
© 2020 by the authors.
Copyright:
Copyright 2020 Elsevier B.V., All rights reserved.
PY - 2020/5/11
Y1 - 2020/5/11
N2 - Improved management and impermeability of refrigerants is a leading solution to reverse global warming. Therefore, crank-driven reciprocating refrigerator compressors are gradually replaced by more efficient, oil-free and hermetic linear compressors. However, the design and operation of an electromagnetic actuator, fitted on the compression requirements of a reciprocating linear compressor, received limited attention. Current research mainly focuses on the optimisation of short stroke linear compressors, while long stroke compressors benefit from higher isentropic and volumetric efficiencies. Moreover, designing such a system focuses mainly on the trade-off between number of copper windings and the current required, due to the large computational cost of performing a full geometric design optimisation based on a Finite Element Method. Therefore, in this paper, a computationally-efficient, multi-objective design optimisation for six geometric design parameters has been applied on a solenoid driven linear compressor with a stroke of 44.2 mm. The proposed multi-fidelity optimisation approach takes advantage of established models for actuator optimisation in mechatronic applications, combined with analytical equations established for a solenoid actuator to increase the overall computational efficiency. This paper consists of the multi-fidelity optimisation algorithm, the analytic model and Finite Element Method of a solenoid and the optimised designs obtained for optimised power and copper volume, which dominates the actuator cost. The optimisation results illustrate a trade-off between minimising the peak power and minimising the volume of copper windings. Considering this trade-off, an intermediate design is highlighted, which requires 33.3% less power, at the expense of an increased copper volume by 5.3% as opposed to the design achieving the minimum copper volume. Despite that the effect of the number of windings on the input current remains a dominant design characteristic, adapting the geometric parameters reduces the actuator power requirements significantly as well. Finally, the multi-fidelity optimisation algorithm achieves a 74% reduction in computational cost as opposed to an entire Finite Element Method optimisation. Future work focuses on a similar optimisation approach for a permanent magnet linear actuator.
AB - Improved management and impermeability of refrigerants is a leading solution to reverse global warming. Therefore, crank-driven reciprocating refrigerator compressors are gradually replaced by more efficient, oil-free and hermetic linear compressors. However, the design and operation of an electromagnetic actuator, fitted on the compression requirements of a reciprocating linear compressor, received limited attention. Current research mainly focuses on the optimisation of short stroke linear compressors, while long stroke compressors benefit from higher isentropic and volumetric efficiencies. Moreover, designing such a system focuses mainly on the trade-off between number of copper windings and the current required, due to the large computational cost of performing a full geometric design optimisation based on a Finite Element Method. Therefore, in this paper, a computationally-efficient, multi-objective design optimisation for six geometric design parameters has been applied on a solenoid driven linear compressor with a stroke of 44.2 mm. The proposed multi-fidelity optimisation approach takes advantage of established models for actuator optimisation in mechatronic applications, combined with analytical equations established for a solenoid actuator to increase the overall computational efficiency. This paper consists of the multi-fidelity optimisation algorithm, the analytic model and Finite Element Method of a solenoid and the optimised designs obtained for optimised power and copper volume, which dominates the actuator cost. The optimisation results illustrate a trade-off between minimising the peak power and minimising the volume of copper windings. Considering this trade-off, an intermediate design is highlighted, which requires 33.3% less power, at the expense of an increased copper volume by 5.3% as opposed to the design achieving the minimum copper volume. Despite that the effect of the number of windings on the input current remains a dominant design characteristic, adapting the geometric parameters reduces the actuator power requirements significantly as well. Finally, the multi-fidelity optimisation algorithm achieves a 74% reduction in computational cost as opposed to an entire Finite Element Method optimisation. Future work focuses on a similar optimisation approach for a permanent magnet linear actuator.
UR - http://www.scopus.com/inward/record.url?scp=85085767424&partnerID=8YFLogxK
U2 - 10.3390/act9020038
DO - 10.3390/act9020038
M3 - Article
VL - 9
JO - Actuators
JF - Actuators
SN - 2076-0825
IS - 2
M1 - 38
ER -